A complete guide to choosing an industrial switchboard for factories and production sheds
Introduction: Industrial electrical panel is one of the vital components in the electrical system of any factory. Its correct selection plays an important role in increasing safety, reducing consumption and durability of the structure. These panels are the center of distribution and control of electrical energy and should be designed according to the required load and working environment. In this article about Kalat electricity, the technical and practical tips for choosing the right electrical panel, including construction standards and internal equipment, are reviewed so that your investment is optimal.
Production bins
Industrial electrical panel is like the beating heart of a factory; Where all currents, converters, motors and lighting systems are controlled and fed from. Choosing the right switchboard for a shed or manufacturing plant is not just a technical decision, but has a direct impact on energy consumption, employee safety, and equipment durability. In this article, we will review the key points for choosing the right switchboard for industrial projects in simple and practical language.
1. Familiarity with the role of industrial switchboard in the factory system
Electrical panel is responsible for distribution, control and protection of electric current. In factories, the network usually consists of power and control panels. Power switchboard is used to transfer high current between transformers, main motors and production lines; While the control panel is responsible for commanding equipment such as pumps or ventilation fans. The coordinated design of these two boards in compliance with IEC ***** standards makes the production line work without the risk of overload or short circuit.
2. Types of industrial switchboards and the use of each
In production projects, three types of switchboards are more common:
- Distribution Board: To distribute electricity from the main entrance to different parts of the factory.
- Motor control board (MCC): To manage on, off and protect industrial motors.
- PLC and automation board: For intelligent control of production lines and Thermal or packaging systems.
By knowing the type of production process and the amount of power consumption, it is possible to choose the type of panel more accurately. For example, a shed with a heavy press machine should install a power panel with ACB switches and pressure fuses, while a smaller packaging line is controlled by a PLC.
3. Features of high-quality and safe electrical panels
Industrial electrical panel should have some vital features:
- Appropriate body material: Galvanized steel sheet or stainless steel with electrostatic paint to resist heat and moisture.
- Basic ventilation and cooling: Use of fan, ventilation and soil filter to prevent the temperature increase in the panel.
- Logical layout Components: Orderly wiring, numbering of terminals and safe distance between busbars and fuses for easy repair.
- Appropriate IP protection standard: Depending on the industrial environment, the panel must be at least IP54 or higher to prevent dust or water from entering.
In addition to increasing the lifespan of the panel, these items allow repairmen to find and fix any problems faster.
4. Choosing a reliable supplier to buy and install electrical panels
One of the common mistakes in industrial projects is buying electrical panels from unreliable manufacturers or the open market without a technical review. The industrial switchboard is a customized product and must be made according to the factory plan and load. It is suggested to use reliable domestic manufacturers such as Barghkalat Company (barghkalat.ir) who make the panels according to the standards International designs, assembles and tests. Also, the installation of electrical panels must be done by an experienced team so that the connections, isolation and earthing system are fully respected.
5. Economic tips in choosing electrical panels
Purchasing an industrial switchboard is always associated with a significant cost, but a smart choice can reduce up to 30% of energy and repair costs. Be sure to pay attention to the following when buying:
- Consider the capacity of the switchboard and the number of feeders according to the possible growth of the factory in the future;
- Use reliable brands for switches and fuses (such as Siemens, Schneider, LS or Pars Electric);
- Be sure to receive the pre-invoice including the price of the control, power and body parts separately so that you can plan the exact budget of the project. Do it.
Kalat Electricity Company
The industrial switchboard is the command center of the factory, so it should not be chosen with a purely economic view. Observance of design principles, safety standards, use of authentic parts and implementation by specialists increases the useful life of equipment and prevents sudden shutdown of production lines. By checking the factory's electricity needs and consulting with reputable industrial electricity experts, you can choose a safe, economical and standard electrical panel for your shed or production unit.